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  • Duration: 2 Days
  • Mode: Face-to-Face

Overview

Lean Manufacturing focuses on the elimination of waste in an organization, thereby enhancing value to the customer. This course provides an understanding of Lean Manufacturing principles, goals, structure, and various tools. The topics will be explained using PPTs, activities, and videos. Highly interactive sessions are planned through instructor-led training.

Highlights

  • Lean Manufacturing concepts explained with real-time industry case studies
  • Practice sessions on the application of Lean metrics and tools to enhance knowledge

Eligibility

  • Working professionals with a minimum of 1 year of experience in operations such as manufacturing, quality, maintenance, stores, etc.

Course Content

  • Overview of Lean Manufacturing
  • Structure of Lean Manufacturing
  • Various goals of Lean Manufacturing
  • The need for Pull Production Systems
  • What is waste? – The 8 types of waste
  • Identifying non-value-added (NVA) and value-added (VA) activities
  • Lean metrics – Cycle Time, Takt Time, Lead Time, Cycle Efficiency
  • Value Stream Mapping
  • 6S and its benefits
  • 3C and its benefits
  • Quick Changeover – SMED
  • Kaizen
  • Poka Yoke
  • Line Balancing
  • Production Leveling
  • Stability Flow
  • Process Synchronization
  • Maintenance Strategy
  • Maintenance Techniques
  • Overview of TPM
  • OEE, MTTR & MTBF
  • Just-in-Time (JIT)
  • Kanban
  • Andon
  • Layout Designing
  • Work Standardization & Standardized Work
  • Best Practices and Techniques
  • Continual Improvement Practices
  • Work Practice Sessions

Outcomes

At the end of the course, the participant will be able to:
  • Understand Lean Manufacturing techniques and their principles
  • Interpret and apply Lean metrics
  • Use various Lean tools effectively
  • Identify and differentiate between NVA and VA activities
  • Understand and apply maintenance strategies

Certification Criteria

  • Attendance: 90% minimum
  • Assignment completion: 100%
  • Post-test assessment score: 70% minimum
  • Duration: 2 Days
  • Mode: Face-to-Face
  • The programs will be certified by TVSTS.

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