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  • Duration: 1 Day
  • Mode: Face-to-Face

Overview

The term ‘Poka Yoke’ refers to mistake-proofing or error-proofing operations. This course explains how the Poka Yoke methodology helps achieve zero-defect quality. The topics in this program will be explained using PPTs, exercises, and animations.

Highlights

  • Poka Yoke concepts explained through real-time industry examples
  • Hands-on exercises on Poka Yoke​

Eligibility

  • Employees engaged in quality checks and quality control
  • Employees involved in manufacturing processes (operators and supervisors)
  • Employees responsible for developing and improving processes
  • Pre-requisites: Minimum 1 year of experience in manufacturing, tooling, maintenance, operations, or quality

Course Content

  • What is Poka Yoke
  • Principles of Poka Yoke systems
  • Identifying the need for Poka Yoke
  • Inputs required for implementing Poka Yoke
  • Classification of Poka Yoke
  • Role of error-proofing and mistake-proofing
  • Differentiating errors and defects
  • Types of mistakes in factory environments
  • Characteristics of Poka Yoke devices
  • Role of Poka Yoke in Smart Manufacturing (ZQC – Zero Quality Control)
  • Types of inspection
  • Measures required to monitor Poka Yoke systems
  • Standardization
  • Poka Yoke – Verification & Validation
  • Continual improvement practices

Outcomes

At the end of the course, the participant will be able to:
  • Understand the Poka Yoke methodology
  • Identify and implement various techniques and methods used in Poka Yoke
  • Understand the basic concepts associated with Zero Quality Control (ZQC)
  • Apply Poka Yoke techniques in their workplaces to prevent errors and defects

Certification Criteria

  • Attendance: 90% minimum
  • Assignment completion: 100%
  • Post-test assessment score: 70% minimum
  • Duration: 1 Day
  • Mode: Face-to-Face
  • The programs will be certified by TVSTS.

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