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Focuses on elimination of waste in the organization and thereby enhance the value to the customer
LEAN MANUFACTURING
89259 06892
Duration | 16 Hours – 2hrs/day
ELIGIBILITY:
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Employee engaged in Manufacturing & Maintenance.
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Employees engaged in plant layout planning & machine layout planning.
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Employees responsible for stores, shipments, delivery, Purchaser
CERTIFICATION CRITERIA:
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Attendance – 90% Min
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Assignment completion – 100%
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Post-test assessment score – 70% Min
HIGHLIGHTS
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Lean manufacturing concepts explained with real time industry case studies
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End of Module Assessments enable instructor to ascertain whether students have understood the program
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Practice sessions on the application of Lean metrics and Lean tools enhance the knowledge level
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Participant feedback helps tweak the course content
CONTENTS
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What is lean manufacturing
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Overview of lean manufacturing
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Structure of lean manufacturing
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Various goals of lean manufacturing
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The need of Pull production
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What is waste & 7 types of waste
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Identifying Non value added activity &value added activity
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6s and its benefits
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3C and its benefits
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Value stream mapping
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Lean metrics – Cycle time, Takt time & Lead time
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Quick changeover - SMED
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Kaizen Blitz
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Poka yoke
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Line balancing
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Production levelling
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Stability flow
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Process synchronisation
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OEE, MTTR & MTBF
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Maintenance Strategy
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Maintenance techniques
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Just in time
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Kanban
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Andon
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Layout designing
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Work standardisation & Standardised work
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Techniques involved - Best practices.
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Continual improvement practices
OUTCOMES
By The End Of Course The Learner Will:
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Understand Lean Manufacturing techniques & its principles
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Understand the lean metrics
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Understand about the various lean tools & its applications
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Understand about NVA & VA activities
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Understand about maintenance strategies