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  • Toyota Production systems and its principles, goals, structure of the manufacturing systems and the various tools & techniques in Toyota production systems

TOYOTA PRODUCTION SYSTEMS (TPS)

  • TPS concepts explained with real time industry case studies

  • End of Module Assessments enable instructor to ascertain whether students have understood the program

  • Participant feedback helps tweak the course content

HIGHLIGHTS

ONLINE

89259 06892

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Duration |  8 Hours (2hrs/day)

ELIGIBILITY:

  • Employee engaged in Manufacturing & Maintenance. 

  • Employees engaged in plant layout planning & machine layout planning.

  • Employees responsible for stores, shipments, delivery, purchase.

  • Min of 2 years’ experience in manufacturing industry

CERTIFICATION CRITERIA:

  • Attendance – 90% Min 

  • Assignment completion – 100%

  • Post-test assessment score – 70% Min

OFF LINE

HIGHLIGHTS

  • TPS concepts explained with real time industry case studies

  • End of Module Assessments enable instructor to ascertain whether students have understood the program

  • Participant feedback helps tweak the course content

CONTENTS

  • What is Toyota production system manufacturing

  • Overview of Toyota production system manufacturing

  • Structure of Toyota production system manufacturing

  • Various goals of Toyota production system manufacturing

  • 4P model

  • 14 Principles of 4P model of Toyota

  • 10 Management principles of Toyota

  • The need of Pull production

  • What is waste & 7 types of waste

  • Identifying Non value added activity & value added activity

  • 6s and its benefits

  • 3M Techniques

  • Jidoka

  • Chaku Chaku Systems

  • Andon systems

  • Hanedashi system

  • Heijunka system

  • 3C techniques

  • Value stream mapping

  • Kaikaku

  • Kaizen

  • Metrics – Cycle time, Takt time & Lead time

  • Quick changeover - SMED

  • Poka yoke

  • Line balancing

  • Production levelling

  • Process synchronisation

  • Maintenance techniques

  • Just in time

  • Kanban

  • Andon

  • Layout designing

  • Visual management

  • Work standardisation & Standardised work

  • Continual improvement practices

OUTCOMES

By The End Of Course The Learner Will:

  • Understand Toyota Production Systems – Principles 

  • Understand about the various Toyota production tools & its applications

  • Understand the benefits of Toyota production systems

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