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Toyota Production systems and its principles, goals, structure of the manufacturing systems and the various tools & techniques in Toyota production systems
TOYOTA PRODUCTION SYSTEMS (TPS)
89259 06892
Duration | 8 Hours (2hrs/day)
ELIGIBILITY:
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Employee engaged in Manufacturing & Maintenance.
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Employees engaged in plant layout planning & machine layout planning.
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Employees responsible for stores, shipments, delivery, purchase.
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Min of 2 years’ experience in manufacturing industry
CERTIFICATION CRITERIA:
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Attendance – 90% Min
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Assignment completion – 100%
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Post-test assessment score – 70% Min
HIGHLIGHTS
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TPS concepts explained with real time industry case studies
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End of Module Assessments enable instructor to ascertain whether students have understood the program
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Participant feedback helps tweak the course content
CONTENTS
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What is Toyota production system manufacturing
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Overview of Toyota production system manufacturing
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Structure of Toyota production system manufacturing
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Various goals of Toyota production system manufacturing
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4P model
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14 Principles of 4P model of Toyota
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10 Management principles of Toyota
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The need of Pull production
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What is waste & 7 types of waste
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Identifying Non value added activity & value added activity
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6s and its benefits
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3M Techniques
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Jidoka
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Chaku Chaku Systems
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Andon systems
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Hanedashi system
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Heijunka system
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3C techniques
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Value stream mapping
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Kaikaku
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Kaizen
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Metrics – Cycle time, Takt time & Lead time
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Quick changeover - SMED
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Poka yoke
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Line balancing
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Production levelling
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Process synchronisation
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Maintenance techniques
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Just in time
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Kanban
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Andon
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Layout designing
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Visual management
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Work standardisation & Standardised work
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Continual improvement practices
OUTCOMES
By The End Of Course The Learner Will:
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Understand Toyota Production Systems – Principles
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Understand about the various Toyota production tools & its applications
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Understand the benefits of Toyota production systems