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 B2B | Business to Business
 (Skill Enhancement for Industry Personnel)

TVS TS provide customized training programs to industrial personnel from various companies. These programs provide domain specific knowledge, skill and social competencies.

 

We offer courses at introductory to advanced levels. All of our training are conducted at our in-house equipped labs, by the competent and highly experienced trainers.

Trained Over

1,15,000

PROGRAMS
  1. Manufacturing & Automation,

  2. Programs for effective Planning, Control and productivity in Manufacturing industry 

  3. Preventive Maintenance  

  4. Welding   

  5. Quality  

  6. Safety

  7. Life-skills

  8. Embedded Systems

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COURSES

1. Manufacturing and Automation

Basic Assembly Techniques, Auto-Electronics, Engine Assembly, Vehicle Assembly, CNC Milling & Turning, Conventional Machining, Better utilization of CNC ,Process Optimization, Metal Cutting, Coolant Management, Engineering Drawing, Work shop calculation, Brazing, Injection Molding, Sheet Metal Forming, Heat Treatment,  Jigs   & Fixtures, Lubrication, Painting & Coating.

2. Programs for effective Planning, Control and productivity in Manufacturing industry

Lean Manufacturing - 5S, Kaizen Six sigma, Poke-yoke, Material Management & Inventory Control, Resource Utilization with PQCDMS, SMED, Value engineering, Visual Management, TPM, TQM, Basic Low Cost Automation, Energy Conservation.

3. Maintenance

Predictive and Preventive Maintenance, Reliability and Data Analytics.

4. Welding

ARC, Gas, MIG, TIG, Spot, Submerged Arc, WPS & PQR Electroplating/finishing/surface finishing.

5. Quality Systems

8D Problem solving, Advanced Inspection Technique, APQP, Control Charts, DOE, GD&T, Metrology & Measuring Instruments, MSA, SPC, PFMEA & DFMEA, PPAP, QC story & 7 QC tools, QMS.

6. Safety

First Aid, Fire Fighting & Emergency handling, Ergonomics, LOTO, Behavioral Based Safety, Industrial & Shop Floor Safety Audit.

7. Life Skills

Work Ethics, Communication Skills, Negotiation skills, Team-Work, Decision- Making, Supervisory & Leadership Skills, Team Building,  Personal Development,  Time & Stress Management, and Work Life Balance programs.

8. Embedded Systems 

Hardware: Basic Electronics, Analog and Digital Design Components, Application Electronics, Peripherals, Datasheet, Schematics, IO Mapping 

Firmware: Embedded C Programming & Coding standards, Algorithm, Flow Chart, Integrated Development Environment (Keil, MPLAB, Cube Suit Plus, Code Composer studio), Debugger, Simulator, Compiler, Emulators, Microcontrollers (8,16 & 32 bit)

 

Product Management Life Cycle : Soldering - Industrial Best Practice, Advance Technology, Various Controllers, FMEA, Testing and Debugging, Verification Methodology

 

Technology: Application Knowledge (work on predefined embedded applications)

 

Object-oriented analysis and design (OOAD): Real-time operating system (RTOS), Embedded Linux

LEAN SIX SIGMA BLACK BELT COURSE
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Body of Knowledge

  • Overview of Six Sigma, DMAIC process improvement Methodology, Identification of improvement opportunities, Development of Project Charter, Mapping the Processes (SIPOC -Supplier, Input, Process, Output, Customer), Qualitative analysis of process maps,

  • Voice of Customer, Identification of Critical To Customer/Critical To Business (CTQ/CTB) characteristics, Quality Function Deployment (QFD), Kano Analysis, Change management and Building effective teams, Business Risk Management

  • Types of Data, Statistical distributions - Binomial, Poisson, and Normal; Graphical display of data – Histogram, Box plot, Dot plot, etc.

  • Measurement System Evaluation for continuous variable data (Gauge R&R – crossed and nested) aswell as attribute data (Kappa Value, Kendall coefficient, Effectiveness, Miss rate, False alarm)

  • Understanding variation - Special causes and Common causes, control charts for variables as well as attribute data, Normality test of data, and concept of confidence interval

  • Evaluation of Process Capability, Initial and Ongoing Process Capability (Pp, Ppk/Cp, Cpk), and assessment of Sigma level, ppm/dpmo, Process capability ratio Cpm

  • Stratification methods ( Pareto, Stratified Dot Plot, Stratified Scatter Plot, Multi Vari Charts, etc),

  • Organizing for potential causes using cause-&-effect diagram, FMEA & Tree Diagram; Cause and

  • Effect matrix, Verification/validation of causes using workplace (GEMBA) investigation, Why-Why

  • Analysis, Fault Tree Analysis (FTA)

  • Statistical models for validation of causes - Correlation and Simple linear Regression, Multiple Regression, Test of Hypothesis - 2 Sample ‘t’ and 2 proportion tests, Chi-Square, ANOVA one way, two way, General linear model and Nested ANOVA, Logistic regression model, Multivariate analysis – Factor, Cluster analysis

  • Sample Size determination for a given confidence level,

  • Concept of Reliability and introduction to Weibull analysis, B10 Life. Time series analysis.

  • Design of experiments (DOE) and details of full factorial and fractional factorial designs, Response optimization; Quality loss function and Taguchi methods of DOE

  • Generate Improvement Ideas using Creativity Techniques, Solution Evaluation Criteria, Evaluation of solutions and selection of solutions, Change Management Process – Force field analysis,

  • Process of piloting the solutions and planning for full-scale implementation.

  • Evaluation and Monitoring of the results after implementation of the solutions,

  • Process management, Process of Closing and handing over the Project. Basic financial concepts to quantify the results

  • Lean Concepts, Lean Metrics (Takt time, TCT, Value added efficiency) Value stream mapping (VSM), Lean tools such as 5S, Kaizen, Poke Yoke, Visual Workplace, Line balancing, one-piece flow, JIT, Kanban etc. Overview of Total productive maintenance (OEE, MTBF, MTTR, 16 Losses) and Value Engineering.

OUTCOMES
At The End Of The Course, the participant will be able to

  • Lead Lean Six Sigma Black Belt projects, in their organizations

  • Apply advanced data analytics tools for problem-solving

  • Take up leadership roles in their organizations

  • Fast-track their career

 

 


• He has over 33 Years of experience in the Automotive Industry having worked with Caterpillar
India, TVS group, and Western Thomson Group
• Qualified Six Sigma Master Black Belt from Indian Statistical Institute (ISI), Bangalore
• Completed Six Sigma Black Belt training in Singapore and obtained Black Belt qualification
from Caterpillar University
• Completed several improvement projects in the areas of Manufacturing Process
improvement, Warranty analysis, Cost Reduction, Setup time reduction, Lean Manufacturing
etc.
• Expertise in imparting Six Sigma training and guiding projects
• Conducted over 150 training programs on Lean Six Sigma, DOE, QFD, GD&T, SPC, MSA &
Other Quality Improvement techniques at Corporate organizations and Educational
institutions.

PRINCIPAL FACULTY PROFILE
Dr.K.V.Ramanan, ME, Ph.D, MBA
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Eligibility: Any Degree or Diploma with a minimum of 2 years work experience

Pre-requisites: Lean Six Sigma Green Belt course completed at any reputed institute, Laptop with MSOffice and Minitab

OVERVIEW :

Lean Six Sigma integrates two powerful process excellence methodologies Lean & Six Sigma to
systematically study and reduce process variation and eliminate waste in the entire value stream. It is
a proven business improvement strategy widely used across all industries viz. Automotive,
Electronics, Communications, IT, Bio-technology Retail, Financial services, etc.
Advanced tools and techniques with real time industry examples and case studies are covered in this
Black Belt course. The training methodology includes lectures, group discussions, and hands-on
practice on Minitab statistical software. Participants will be able to apply the learning immediately in
the project work which is to be carried out alongside the training.

HIGHLIGHTS:

  • Lean Six Sigma concepts explained through case studies from industry

  • Hands-on sessions on Minitab for advanced statistical analysis

  • Project work alongside the training

  • Project assistance and review

Duration: 128 Hours – F2F (8 Hours/day – 16 days) spread across 3 months duration

OPEN PROGRAMS CALENDAR | EVENING & WEEKEND PROGRAMS

Evening & Weekend Programs at TVS Training & Services

Take advantage of flexible evening and weekend learning opportunities designed to help working professionals and students upskill effectively. Our comprehensive programs combine hands-on practice with expert guidance in high-demand fields. Choose from a range of focused training courses that fit your schedule.

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Flexible Batches to Suit Your Schedule

Evening Batch: Monday to Friday, 6 PM - 8 PM (2 hours per day)

  • Weekend Batch: Saturday to Sunday, 9 AM - 5:30 PM (8 hours per day)

  • Location: Plot no. 7/9A, 7/9B, 7/9C, MTH Road, Ambattur Industrial Estate, Chennai - 600058

  • Contact Us: 📞 9677760075 | ✉️ gokulakrishnan@tvsts.com

1. CNC Programming and Machining

  • Duration: 5 Days (40 Hours)

  • Cost: ₹18,000 + GST per person

  • Highlights:

1. Real-time machining practice.

2. Hands-on experience with workpieces and tools in industry machines.

3. Techniques for maintaining tight tolerances using GD&T (Geometric Dimensioning and Tolerancing).

2. Industrial Automation

  • Duration: 5 Days (40 Hours)

  • Cost: ₹20,000 + GST per person

  • Highlights:

1. Basics of pneumatics and electro-pneumatics.

2. Applications of pneumatic systems in industrial settings.

3. Design and troubleshooting of pneumatic systems using PLC (Programmable Logic Controller).

3. Electronics & Embedded Systems

  • Duration: 5 Days (40 Hours)

  • Cost: ₹18,000 + GST per person

  • Highlights:

1. Coding with real-world scenarios.

2. Practice with input/output handling.

3. Use of simulations to explore and discuss real projects.

4. Electric Vehicle Technology

  • Duration: 5 Days (40 Hours)

  • Cost: ₹20,000 + GST per person

  • Highlights:

1. Learn about electric vehicle (EV) structure and key component selection.

2. Understand EV component testing and design parameters.

3. Explore the Indian market and EV bike assembly.

Welcome to our Open Programs Calendar, where learning meets excellence! Explore our upcoming programs designed to enhance your skills and advance your professional journey.

DECEMBER 2024

1. GD&T (Geometric Dimensioning and Tolerancing)

  • Dates: 7th - 8th January 2025

  • Fee: ₹7,500/Head

  • Duration: 2 Days

  • Mode: Face-to-Face Training

  • Key Takeaway: Master GD&T symbols and their applications.

2. Value Stream Mapping

  • Date: 9th January 2025

  • Fee: ₹5,500/Head

  • Duration: 1 Day (8 Hours)

  • Mode: Face-to-Face Training

  • Key Takeaway: Identify and measure waste in manufacturing processes.

3. ESG (Implementation & Reporting)

  • Dates: 21st - 22nd January 2025

  • Fee: ₹7,500/Head

  • Duration: 2 Days (8 Hours each day)

  • Mode: Face-to-Face Training

  • Key Takeaway: Understand how to identify and measure waste in manufacturing processes.

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4. Power BI

  • Dates: 23rd - 24th January 2025

  • Fee: ₹6,500/Head

  • Duration: 2 Days (8 Hours each day)

  • Mode: Face-to-Face Training

  • Key Takeaway: Learn to analyze and visualize data effectively. (Bring your laptop for hands-on training!)

5. Heat Treatment Process (CQI 09)

  • Date: 28th January 2025

  • Fee: ₹5,500/Head

  • Duration: 1 Day (8 Hours)

  • Mode: Face-to-Face Training

  • Key Takeaway: Learn how to conduct heat treatment system assessments.

Call: +91 9150015263

6. EOT Crane Training (Virtual Reality)

  • Date: 24th January 2025

  • Fee: ₹5,500/Head

  • Duration: 1 Day

  • Mode: Face-to-Face Training

  • Key Takeaway: Gain insights into safety standards and precautions with hands-on virtual reality simulations.

Seize the opportunity to transform your skills and shape your success journey!​

Ready to supercharge your professional journey? Elevate your skills and stay ahead in your career with TVSTS Open Programs! Our carefully curated workshops and training sessions for December 2024 cover a spectrum of essential topics, from project management to safety skills, tailored to empower you. Don’t miss out on the chance to invest in your growth. Apply today and unlock a world of opportunities! Visit www.tvsts.com to secure your spot. Seize the moment, enhance your skills, and embrace a future of endless possibilities with TVSTS!

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