SHOP FLOOR MANAGEMENT SYSTEMS
& PROCESSES COURSES
Shop floor management encompasses development and management of shop floor operations, inventory, equipment and workers. Finer aspects of which involves pre-planning, planning, staffing, directing, monitoring and control of activities that enhance shop efficiency and analysis.
Equipping oneself with knowledge on these systems and processes enables to increase productivity & operational efficiency. This is achieved by knowledge in application of standardization of operations which paves the way to decrease in the occurrence of errors in work and make known loopholes in production or processes. By and large this has a positive impact on the revenue of the business
Eligibility
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Engineers, Managers, Team leaders, Team members from operations / manufacturing
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Min of 2 years’ experience (Manufacturing, Quality, Maintenance, Management)
QC Story
Solve problems in a structured way
Disciplined approach to solving problems
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The course explains the basic tools involved in solving shop floor related problems like quality defects, maintenance related issues and basic management related issues. It helps to analyse data & take appropriate decisions to resolve the problem. The topics in this program will be explained with PPTs, online activities, animations, and assignments. Highly interactive sessions planned through Instructor led online training.
Eligibility
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Employees engaged in Quality & productivity improvement
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Zone leaders /Members / Zone champions/ 5S coordinator
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Open to any employees
6 ‘S’ Workplace Management System
Understand the importance of 6s
Understand the activities to be carried out in each 6s
Know application & Benefits of each the 6s
Understand the Basic safety can be achieved through 6s
The course explains 6 ‘S’ workplace management system for achieving high performance work places and thereby effectively implement productivity, quality, cost, delivery and safety improvements in the shop floor and in office areas.
Eligibility
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Employee engaged in Changeover & productivity improvement
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Employees engaged in visual factory
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Employees responsible for operating the machines & handling tools
Single Minute Exchange of Dies (SMED)
Understand the importance of SMED
Understand the activities to do Quick changeover
To know application & Benefits of SMED
The course gives awareness on how SMED methodology will help in Quick changeover and thereby reduce setup time.
Eligibility
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Employee engaged in shop floor
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Employees engaged in maintenance, utilities
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Employees from all office location
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Min of 1 years’ experience (manufacturing, tooling’s, maintenance, Quality, purchase, sales and all other functions)
Kaizen - Awareness
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Understand the importance of KAIZEN
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Understand the KAIZEN methodology
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Learn to document the Kaizen in the Kaizen sheet/template
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Understand the various benefits of having kaizen culture in the organisation
The course gives awareness on how KAIZEN will help continual improvement with respect to productivity, delivery, safety, quality and cost benefits. The topics in this program will be explained with PPTs, online activities, videos, animations. Highly interactive sessions planned through Instructor led online training
Eligibility
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Employee engaged in Quality checks and Quality in-charge
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Employees engaged in manufacturing process, operators and supervisors
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Employees responsible for developing a process
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​Min 1 year of experience (manufacturing, tooling, maintenance, operation, quality)
Awareness On Poka Yoke
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Understand the “Poka-Yoke" methodology
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Understand the various techniques & methods adopted in Poka yoke
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Understand the basic techniques associated with Zero Quality Control
The term ‘Poka Yoke’ refers to mistake proofing or error proofing operations. This course gives an awareness on how POKA YOKE methodology will help us to achieve ZERO DEFECT. The topics in this program will be explained with PPTs, online activities, animations. Highly interactive sessions planned through Instructor led online training
Eligibility
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Employees engaged in shop floor handling internal complains & supplier complains
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Employees engaged in handling customer complaints
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Employees from other functions
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​Min of 1 years’ experience (manufacturing, customer handling, quality & production functions)
8D -Problem solving technique
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Understand the importance of 8D
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Understand the 8D methodology
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Understand the activities to be carried in each step of 8D
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Understand the various benefits of having 8D culture in the organisation
The course gives an understanding on how 8D methodology will help to solve the problem in a structured way. This 8D methodology is predominantly used for resolving customer complaints. The topics in this program will be explained with PPTs, online activities, videos and animations. Highly interactive sessions planned through Instructor led online training