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  • Understand the process requirements and failure modes in order to achieve a defect free product in a proactive manner

AWARENESS ON PROCESS FAILURE MODE EFFECT ANALYSIS

89259 06892

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Duration |  16 Hours – 2 Hrs/day

ELIGIBILITY:

  • Employees engaged in developing new product/process.

  • Employees responsible manufacturing  & quality

  • Min of 2 years experience

CERTIFICATION CRITERIA:

  • Attendance – 90% Min 

  • Assignment completion – 100%

  • Post-test assessment score – 70% Min

HIGHLIGHTS

  • The course is delivered through virtual online – online exercise & online continuous assessments to keep the participant engaged and learn in collaborative manner

  • Participant feedback helps tweak the course content

CONTENTS

  • Origin of FMEA

  • New proposed FMEA structure ( 2018 )

  • Mapping of FMEA process wrt APQP & IATF 16949

  • Linkages between Design FMEA & Process FMEA

  • Vital tools ( inputs for P FMEA )

  • PFD, Drawings

  • Characteristics matrix & reverse FMEA approach

  • Understanding the requirements of FMEA structure

  • 5T analysis

  • Structure analysis

  • Function analysis

  • Failure analysis

  • Risk analysis

  • Understanding the need & requirements of each segments of FMEA body

  • Failure modes

  • Failure effects

  • Failure Causes

  • Failure occurrence’s

  • Detection & prevention mechanisms

  • AP matrix & MSR Table

  • Sustenance of PFMEA

OUTCOMES

By The End Of Course The Learner Will:

  • Understand the need & requirements of FMEA as per AIAG  - VDA guidelines

  • Be able to identifying the recommended actions (Action Priorities) to improve the manufacturing & assembly processes through structured application of Process FMEA.

  • Understand the changes in the latest FMEA edition (AIAG – VDA).

  • Learn how to Calculate Risk Priority Number (RPN) and how to Prioritize RPNs

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